Facilities
Advanced Manufacturing Infrastructure & Facilities
“Span Casters operates a state-of-the-art manufacturing unit in IMT Bawal, specifically engineered to meet the rigorous standards of the automotive and lighting industries. Our facility integrates high-pressure casting capacity—ranging from 135T to 350T—with a robust suite of secondary machining and in-house tooling capabilities. By combining IATF-certified quality protocols with a self-reliant infrastructure, we ensure that every component we produce is a benchmark of reliability, precision, and cost-effectiveness.”
Primary Operations: High-Pressure Die Casting (HPDC)
High-Capacity Casting Solutions:
Our facility is equipped with a range of cold-chamber High-Pressure Die Casting (HPDC) machines, capable of handling complex geometries and varying shot weights.
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Machine Range: 135 Tons to 350 Tons.
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Capacity Highlights:
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PDC Machine No. 1: 350 Ton Capacity (For larger, complex housings).
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PDC Machine No. 2: 250 Ton Capacity.
- PDC Machine No. 3: 250 Ton Capacity.
- PDC Machine No. 4: 180 Ton Capacity.
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PDC Machine No. 5: 135 Ton Capacity.
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Material Expertise: Specialized in high-grade Aluminum alloys ensuring structural integrity and thermal conductivity.
Secondary Operations & Precision Machining
Precision Finishing & Secondary Processing:
To provide “ready-to-assemble” components, we offer a full suite of post-casting services in-house.
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Machining: Dedicated cells for Drilling, Tapping, Trimming, and new addition of advanced VMC & CNC Machining Centers.
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Surface Finishing: High-quality aesthetic and functional finishes using:
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Shot Blasting & Sand Blasting
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Vibro Finishing
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Lancer Machines
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Part Identification: In-house Laser Printing Machine for permanent serial numbering, branding, and traceability.
In-House Tool Room & Maintenance
Maximum Uptime Through Internal Tooling:
Unlike many foundries, Span Casters maintains a fully equipped in-house Tool Room to ensure die longevity and rapid response to technical requirements.
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Equipment: Precision Lathe Machines, Surface Grinders, and Surface Plates.
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Capabilities: Routine die maintenance, emergency repairs, and tool optimization to prevent production delays.
Inspection & Quality Lab
Advanced Metrology & Testing:
Our quality lab is the heart of our IATF 16949 certification, equipped with precision instruments to verify every micron.
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Dimensional Accuracy: Digital Vernier Calipers (150-300mm), Micrometers, Surface Plates, and Height Gauges.
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Process Control: Temp. Laser Guns, Lux Meters (for lighting checks), Sound Level Meters (DB), and AQI Meters.
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Thread Integrity: Comprehensive range of Thread Plug Gauges for precision tapping verification.
Plant Utilities & Logistics
Uninterrupted Operations & Delivery:
Our infrastructure is designed for 24/7 reliability.
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Power Backup: 250 KVA Dedicated Genset.
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Support Systems: Industrial Compressors and DM Water Plant for process cooling.
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Logistics Fleet: We operate our own Company Dispatch Vehicles to ensure your delivery arrives on time, every time.
Future Expansion
Roadmap to 2026:
We are continuously investing in technology to stay ahead of customer needs.
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Phase 1 (June 2026): Introduction of an In-House Spectrometer for instant material chemical analysis.
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Phase 2 (Oct 2026): Expansion of casting capacity with a 600 Ton PDC Machine.
Office & Works
Plot No. – 6, PHASE II
Sector – 14, HSIIDC– IMT
BAWAL, REWARI
HARYANA – 123501
Call Us
7011163051